Vibration Analyzer

Re-Design of a Vibration Analyzer Instrument

Objective

To redesign a professional vibration analyzer for a client company aiming to expand their market globally. The new design had to meet demanding environmental conditions while enhancing usability and aesthetics.

Context

A company specializing in electrical instruments contracted me to redesign their vibration analyzer. The original version was housed in a 3D-printed case with a polycarbonate keyboard and touchscreen interface. My goal was to transform it into a professional-grade product suitable for worldwide distribution.

Key Features

• Ergonomic Design: Comfortable grip for extended field use.

• Rugged & Durable: Engineered to withstand shock, high temperatures, and harsh outdoor environments (e.g., oil stations).

• Improved Aesthetics: Sleek, modern design aligned with international product standards.

• Technical Compatibility: Designed to house all required PCBs and electronic components efficiently.

• Water & Dust Resistant: Achieved IP67 standard for waterproof and dustproof performance.

• Noise-Resistant I/O Port Box: Special enclosure for input/output connections to minimize interference.
  
  

Design Process

1. Research & Briefing

   • Defined functional, environmental, and ergonomic requirements.

   • Studied user context: fieldwork in oil stations and industrial environments.
     
     

2. Ideation & Concept Sketching

   • Developed multiple concepts with different ergonomic and visual strategies.

   • Client selected preferred directions for further development.
     
     

3. 3D Modeling & Scenario Testing

   • Created initial models focusing on aesthetics and usability in real-life situations.

   • Used scenario-based modeling to ensure intuitive interaction.
     
     

4. Mechanical Design & Material Definition

   • Finalized detailed models in SolidWorks.

   • Selected materials based on durability, comfort, and performance.

   • Designed for manufacturability and prototyping.
     
     

5. Prototyping

   • Delivered a prototype-ready model, incorporating all functional and mechanical requirements.